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[email protected]Ball Mill Design. A survey of Australian processing plants revealed a maximum ball mill diameter of 5.24 meters and length of 8.84 meters Morrell, 1996. Autogenous mills range up to 12 meters in diameter. The length-to-diameter ratios in the previous table are for normal applications. For primary grinding, the ratio could vary between 11and ...
keywords mineral processing, optimal ball diameter, optimal ball charge, grinding 1. Introduction The ball size in a mill has a significant influence on the mill throughput, power consumption and ground material size Austin et al., 1976 Fuerstenau et al., 1999 Kotake et. al., 2004.
The mill product can either be finished size ready for processing, or an intermediate size ready for final grinding in a rod mill, ball mill or pebble mill. AGSAG mills can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill, and some or all of the work of a ball mill.
A crushing plant delivered ore to a wet grinding mill for further size reduction. The size of crushed ore F 80 was. 4.0 mm and the S.G. 2.8 tm 3. The work index of the ore was determined as 12.2 kWht. A wet ball mill 1 m 1 m was chosen to grind the ore down to 200 microns.
Antamina Compania Minera Antamina S.A. Peru Project One SAG Mill and 3 Ball Mill Drive Systems Capacity SAG Mill 1000 th Ball Mills 1000 th Consultant Bechtel, USA Mill Builder FFE Minerals, USA Mill Size SAG Mill 38 feet11,58 m Ball Mills 24 feet7,32 m Ore processed CopperZinc Drive Rating SAG Mill 20,1 MW, 9,23 rpm Ball Mills 11,2 MW, 11,38 rpm
Mineral Processing Page 4 of 25 We feed ore into a series of crushers and grinding mills to reduce the size of the ore particles and expose the mineral. Read more equipment used for sizing in mineral processingOre Processing
specifiions of balls of ball mill. Specifications Of Balls Of A Ball Mill Product Size. Ball Mills Mineral Processing amp Metallurgy. A fine product demands the use of smaller balls than a coarse one, since the smaller particles of ore can be broken with a lighter blow, and, as has already been explained, in this type of mill the balls tend to grade themselves automatically in the conical ...
Sep 09, 2016 Each possible mineral recovery process has a certain size range of best performance, and the final product of the crushinggrinding circuit must match the chosen process size requirements. Proper grinding is critical in order to get good metallurgical test results, as the entirety of downstream processing is dependent on optimal grinding and ...
The mill consists of a rotating shaft with four attached parallel knives and a screen occupying one fourth of the 360 degree rotation. The mill is best used to crack whole grains with a minimum of fines . It is not used as a final process for reducing the size of ingredients used in fish feeds. 2.5 Screening
The Critical Speed for a grinding mill is defined as the rotational speed where centrifugal forces equal gravitational forces at the mill shells inside surface. This is the rotational speed where balls will not fall away from the mills shell. Result 1 This mill would need to spin at RPM to be at 100 critical speed. Result 2 This mills ...
Approx. Rs 1,000 Piece Get Latest Price. Attrimpecto Mill for very fine particle sizing of minerals, chemicals, food product in powder form ranging from 10microns up to 400mesh. Our Attrimpecto Mills are widely known for its quality and durability. Our Attrimpecto Mills
May 15, 2014 A Bond Ball Mill Work Index test may be required for the design of a new mineral processing plant . It is determined by Bond Ball Mill Grindability test in a lab using a Bond Mill. Grindability is the number of net grams of screen undersized product per revolution of the mill .
A 20Mta mill will have a capital cost within 10,000 th and 20,000 th Lane, Fleay, Reynolds, amp La Brooy, 2002. Typical operating costs for mills used in gold extraction are summarized in Table 3. The selection of a mill size is ultimately a function of the economics of the project and which mill size will maximize the project NPV.
Sep 07, 2017 At current gold prices this is worth about US600. Both smelter treatment charges and oxidation or bio-leach costs are at least 200t of concentrate and payablesrecovery in the 90 range, so a minimum GSR for effective downstream processing is around 0.5. Clearly this is a function of gold price, but in the current gold price and cost ...
An important first step in both comminution and sizing operations in mineral processing is the particle size analysis. In the particle size reduction comminution process, crushers jaw crushers, gyratory crushers, cone crushers and grinders rod mills, ball mills, impact mills, attrition mills are
The ball mill is the fine grinding machine connect the SAG or AG mill and flotation machine. Ball mills produce fine particles with a uniform size for flotation, its grinding medias commonly are steel ball. The ball mill rolls grinding media together with the ore, as the ore grinds, these balls initially 5-10 cm in diameter but gradually wear out.
Comminution Rod mill used to grind the product from a crushing circuit typical particle size of 3 cm and grinds it to a size fine enough for a ball mill to handle 0.5 cm. grinding takes place preferentially on coarser particles produce less fines than ball mills Media steel rods almost as long as the mill and can weigh 400- 600 lbs
Mineral Processing Plant Design General Procedure for plant design o Process Design ... Rising energy costs are causing owners to increase the integration of mine and mill design, so that they can identify ways of reducing overall electrical power ... size analysis of the crushed product digital image analyses. Dance, A. 2001 ...
Apr 25, 2013 product sizes, both tower mills and ball mills will overgrind nes. At Mt. Isa Mines, a GIS mill fed with material of F80 approximately 50 lm lowered the P80 size by only 5 to 10 lm, at the same time producing a Table I. Energy Consumption in Total, in the Mining Indus-try, and in Grinding1,2 Category Energy Use 9 109 kWh
On the other hand, in the mineral processing operations of crushing, screening, grinding, agglomeration Morrell and Valery 2001, and size distribution is still largely determined by offline ...
PARTICLE SIZE REDUCTION. Particle size reduction and control often proves itself as a critical step in industrial solids processing systems. Often times it is used as a method for enacting positive results downstream, such as increasing surface area for efficient thermal treatment or milling and homogenizing a material for consistent mixing.
Ore Ball Mill. Output size 0.074-0.89mm. Motor power 18.5-480kw. Specification mm 750 750-2700 4500. Applications It is used for processing various grindable mineral materials, non-ferrous metal mineral processing, new building materials, etc.
Basics in Minerals Processing BASICS IN MINERAL PROCESSING. Simphiwe Nzuza. Download PDF. Download Full PDF Package. This paper. A short summary of this paper. 24 Full PDFs related to this paper. Read Paper. Basics in Minerals Processing BASICS IN MINERAL PROCESSING.
Dec 18, 2013 Fine grinding, to P80 sizes as low as 7 m, is becoming increasingly important as mines treat ores with smaller liberation sizes. This grinding is typically done using stirred mills such as the Isamill or Stirred Media Detritor. While fine grinding consumes less energy than primary grinding, it can still account for a substantial part of a mills energy budget. Overall energy use and media ...
Introduction to Mineral Processing 8 3.2.2 Grinding Mills Grinding, the final stage used in the comminution process, is usually conducted in cylindrical tumbling mills where the particle size is reduced through a combination of impact and abrasion.
AG Mill and SAG Mill. Feeding size 25mm. Capacity 0.65-615th. Output size 0.074-0.89mm. Applications It is commonly used in the mineral processing industry and ferrous and non-ferrous metal ore and nonmetal ore processing plants. It can also be used in cement plant, refractory plant, fertilizer plant and smelting plant.
sizing and sorting process help removing larger particles and other unnecessary impurities in the ore material. Through those process, ore particles with good particle size are obtained, and the efficiency and benefit of beneficiation are improved.
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Minerals processing is a broad term that includes a number of different processes and is, as a whole, one of the most important aspects of the overall mining operation. Most mined materials, from hard-rock ores to solid-fuel minerals such as coal, oil shale and industrial minerals, are subjected to some sort of size reduction andor other ...
In the design of mineral processing plants, a major challenge facing the project team is the identification and ... Process modeling and equipment sizing procedures for mineral processing . operations have advanced significantly over the past two decades. However, ... SAG Mill Size - 30.5 cm 1 ft diameter by 10.2 mm 4 inches long
JKSimMet autogenous mill modelling program. The JKTech drop weight test provides ore-specific parameters which are used by the JKSimMet Mineral Processing Simulator software to analyse and or predict AGSAG mill performance. The same test procedure also provides ore-type characterisation for JKSimMet crusher modelling.
The rods grind the ore by tumbling within the the mill, similar to the grinding balls in a ball mill. To prevent the conditions leading to rod charge tangling, the length to diameter ratio is maintained at 1.4 to 1.6. Rod mills accept feed up to about 50 mm 2 in. and produce a product in the size range of 3000 to 270 mm 4 to 35 mesh.
Mar 20, 2016 and Pb in perfect concentrate 11.545 x 5 57.7. and Cu in perfect concentrate 11.545 x 1 11.54. or, directly by 32, Pb 86.58 x 55 2.5 57.7. Similar formulas for other mineral associations, for example, galena and chalcocite or chalcopyrite and
Jun 19, 2015 A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size distribution of 80 passing inch 6350 microns. The required product size distribution is to be 80 passing 100 mesh 149 microns. In order to determine the power requirement, the steps are as follows Example Calculation.
Shell Size E-Volume Ball Load R-Speed Power Output Size Capacity Remark D Lmm m3 t rmin kw mm th MQG2136 2100 3600 11 19 23.8 210 0.3-0.074 29-6.5 380V MQG2430 2400 3000 12.2 25 22.8 250 0.3-0.074 38-7.5 380V MQG2436 2400 3600 14.6 30 22.8 280 0.3-0.074 42-8.5 380V MQG2445 2400 4500 18.2 37 22.8 400 0.3-0.074 55-10.5 6-10KV